1. Inspect pack clearance of reverse clutch
(A) install the intermediate shaft and needle roller bearing onto the transaxle rear cover.
(B) using a dial indicator, measure the reverse clutch pack clearance while applying and releasing compressed air (392 kpa, 4.0 Kgf/cm2, 57 psi).
Pack clearance: 0.60 To 0.82 Mm (0.02362 To 0.03228 In.)V
If the pack clearance is not as specified, inspect the discs, plates and flange.
2. Inspect pack clearance of direct clutch and overdrive clutch
(a) Using a dial indicator, measure the direct clutch and overdrive clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).
Pack clearance: 0.61 to 0.83 mm (0.02401 to 0.03268 in.)
If the pack clearance is not as specified, inspect the discs, plates and flange.
3. INSPECT DIRECT MULTIPLE DISC CLUTCH DISC
(a) Check if the sliding surfaces of the disc, plate and flange are worn or burnt.
If necessary, replace them.
HINT:
4. INSPECT OVERDRIVE DIRECT CLUTCH DISC
(a) Check if the sliding surface of the disc, plate and flange are worn or burnt.
If necessary, replace them.
HINT:
5. INSPECT OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY
(a) Using vernier calipers, measure the free length of the spring together with the spring seat.
Standard free length: 25.91 mm (1.0201 in.)
6. INSPECT PACK CLEARANCE OF REVERSE CLUTCH
(a) Install the intermediate shaft onto the transaxle rear cover.
(b) Using a dial indicator, measure the direct clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).
Clearance: 0.60 to 0.82 mm (0.02362 to 0.03228 in.)
If the pack clearance is less than the minimum, parts may have been assembled incorrectly, so check and reassemble again. If the clearance is not as specified, select another flange.
HINT: There are 7 flanges of different thickness.
Flange thickness: mm (in.)
7. INSPECT PACK CLEARANCE OF DIRECT CLUTCH AND OVERDRIVE CLUTCH
(a) Using a dial indicator, measure the direct clutch & overdrive clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).
psi).
Clearance: 0.61 to 0.83 mm (0.02401 to 0.03268 in.)
If the pack clearance is less than the minimum, parts may have been assembled incorrectly, so check and reassemble again. If the clearance is not as specified, select another flange.
HINT: There are 7different thicknesses of flanges available
Flange thickness: mm (in.)
(b) Check that the disc rotates when rotating the disc after inserting the rear planetary sun gear.
NOTICE: Do not place the rear planetary sun gear in a vise.
Emergency flashers
The emergency flashers are used to warn other drivers when the
vehicle has to be stopped in the road due to a breakdown, etc.
Press the switch.
All the turn signal lights will flash.
To turn them off, press the switch
once again.
Emergency flashers
If the emergency flashers are used f ...
Adjustment
HINT:
If the malfunction does not disappear by following the
procedure in ADJUSTMENT and the rear No. 2 seat
assembly needs to be replaced, do not disassemble the rear
No. 2 seat assembly.
1. ADJUST FRONT LEG
HINT:
Perform the following procedure if the inner leg does not
lock.
P ...
How to proceed with troubleshooting
Hint:
The ecm of this system is connected to the can and
multiplex communication system. Therefore, before
starting troubleshooting, make sure to check that there is
no trouble in the can and multiplex communication
systems
The intelligent tester can be used at steps 3, 4, 6, and 9.
...