Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH

INSTALL COMPRESSOR AND MAGNETIC CLUTCH

(a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts.

Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)

HINT: Tighten the stud bolts in the order shown in the illustration.

INSTALL COMPRESSOR AND MAGNETIC CLUTCH

(b) Install the compressor and magnetic clutch with the 2 bolts and the 2 nuts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)

HINT: Tighten the bolts and nuts in the order shown in the illustration.

(c) Connect the 2 clamps and wire harness.

(d) Connect the connector.

2. INSTALL SUCTION HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil: ND-OIL 8 or equivalent

(c) Install the O-ring onto the suction hose subassembly.

INSTALL SUCTION HOSE SUB-ASSEMBLY

(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil: ND-OIL 8 or equivalent

INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(c) Install the O-ring onto the discharge hose subassembly.

(d) Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

4. INSTALL RADIATOR AND FAN ASSEMBLY

(See page CO-39)

5. INSTALL V-RIBBED BELT (See page EM-7)

6. INSTALL FRONT FENDER APRON SEAL RH (See page EM-62)

7. INSTALL FRONT WHEEL RH

8. CHARGE WITH REFRIGERANT (See page AC-173)

9. WARM UP ENGINE

10. INSPECT FOR REFRIGERANT LEAK (See page AC- 173)

Reassembly
1. INSTALL MAGNETIC CLUTCH ASSEMBLY (a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration ...

Condenser
COMPONENTS ...

Other materials:

Test mode procedure
1. SPEED SENSOR SIGNAL CHECK (WHEN USING SST CHECK WIRE): HINT: If the ignition switch is turned from the ON to the ACC or LOCK position during Test Mode, the DTCs of the signal check function will be erased. (a) Turn the ignition switch off. (b) Check that the steering wheel is in th ...

Engine front oil seal
COMPONENTS REMOVAL 1. REMOVE FRONT WHEEL RH 2. REMOVE FRONT FENDER APRON SEAL RH (See page EM-26) 3. REMOVE V-RIBBED BELT (See page EM-6) 4. REMOVE CRANKSHAFT PULLEY (a) Using SST, loosen the crankshaft pulley bolt. SST 09213-70011 (09213-70020), 09330-00021 (b) Using SST, remove ...

Installation
1. INSTALL CRANKSHAFT POSITION SENSOR  Apply a light coat of engine oil to the O-ring on the crankshaft position sensor.  Install the crankshaft position sensor with the bolt. Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)  Connect the crankshaft position sensor connector. ...

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