Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

REMOVE FRONT DISC BRAKE BUSH DUST BOOT

(a) Using soft jaws on the vise, hold the front disc brake cylinder mounting LH in the vise through aluminum plates.

(b) Using a screwdriver and hammer, remove the 2 front disc brake bush dust boots from the front disc brake cylinder mounting LH.

2. REMOVE CYLINDER BOOT

(a) Using a screwdriver, remove the set ring and cylinder boot.

3. REMOVE FRONT DISC BRAKE PISTON

REMOVE FRONT DISC BRAKE PISTON

(a) Place a shop rug, between the front disc brake piston and the disc brake cylinder sub-assembly.

REMOVE FRONT DISC BRAKE PISTON

(b) Use compressed air to remove the front disc brake piston from the disc brake cylinder sub-assembly.

CAUTION: Do not place your fingers in front of the piston when using compressed air.

NOTICE: Do not spatter the brake fluid.

4. REMOVE PISTON SEAL

REMOVE PISTON SEAL

(a) Using a screwdriver, remove the piston seal from the front disc brake cylinder sub-assembly.

NOTICE: Do not damage the inner cylinder and cylinder groove.

5. REMOVE FRONT DISC BRAKE BLEEDER PLUG

(a) Remove the front disc brake bleeder plug from the front disc brake cylinder sub-assembly.

6. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

7. REMOVE FRONT DISC

REMOVE FRONT DISC

(a) Place matchmarks on the front disc and the axle hub.

(b) Remove the front disc.

Removal
HINT: Remove the RH side by the same procedure as the LH side. 1. REMOVE FRONT WHEEL 2. DRAIN BRAKE FLUID NOTICE: Wash the brake fluid off immediately if it attaches to any painted surface. 3. ...

Inspection
1. INSPECT BRAKE CYLINDER AND PISTON (a) Check the brake cylinder bore and front disc brake piston for rust or scoring. 2. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the pad linin ...

Other materials:

Diagnosis system
1. CHECK DLC3  The vehicle uses ISO 15765-4 communication protocol. The terminal arrangement of the DLC3 complies with SAE 1962 and matched the ISO 15765-4 format. If the result is not as specified, the DLC3 may have a malfunction. Repair or replace the harness and connecto ...

Precaution
1. INSPECTION PROCEDURE FOR VEHICLE INVOLVED IN ACCIDENT  Perform the zero point calibration and sensitivity check if any of the following conditions occur.  The occupant classification ECU is replaced.  Accessories (seatback tray and seat cover, etc.) are installed. ...

Fuel information
You must only use unleaded gasoline in your vehicle. Select octane rating 87 (Research Octane Number 91) or higher. Use of unleaded gasoline with an octane rating lower than 87 may result in engine knocking. Persistent knocking can lead to engine damage. At minimum, the gasoline you use s ...

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