Toyota Sienna Service Manual: Initialization
1. ZERO POINT CALIBRATION
NOTICE: Make sure that the front passenger seat is not occupied before performing the operation. HINT: Perform the zero point calibration and sensitivity check if any of the following conditions occur.
- The occupant classification ECU is replaced.
- Accessories (seatback tray and seat cover, etc.) are installed.
- The front passenger seat is removed from the vehicle.
- The passenger airbag ON/OFF indicator ("OFF") comes on when the front passenger seat is not occupied.
- The vehicle is brought to the workshop for repair due to an accident or a collision.
- Zero point calibration and sensitivity check procedures
HINT: Make sure that zero point calibration has finished normally, and then perform the sensitivity check.
- Adjust the seat position according to the table below.
- Connect the intelligent tester to the DLC3.
- Turn the ignition switch to the ON position.
- Perform the zero point calibration by following the prompts on the tester screen.
HINT: Refer to the intelligent tester operator's manual for further details
OK: "COMPLETE" is displayed.
- Perform the sensitivity check by following the prompts on the tester screen.
- Confirm that the beginning sensor reading is
within the standard range.
Standard value: -3.2 to 3.2 kg (-7 to 7 lb)
- Place a 30 kg (66.14 lb) weight (eg. a 30 kg (66.14 lb) of lead mass) onto the front passenger seat.
- Confirm that the sensitivity is within the standard range.
Standard value: 27 to 33 kg (59.52 to 72.75 lb)
HINT:
- When performing the sensitivity check, use a solid metal weight (the check result may not appear properly if a liquid weight is used).
- If the sensitivity deviates from the standard range, retighten the bolts of the front passenger seat taking care not to deform the seat rail. After performing this procedure, if the sensitivity is not within the standard range, replace the front seat assembly RH.
- If zero point calibration has not finished normally, replace the front seat assembly RH.
Problem symptoms table
HINT: Proceed to the troubleshooting for each circuit in the table below.
Occupant Classification System
|
Symptom |
Suspected area |
| The front passenger seat condition differs from the indication by the passenger airbag ON/OFF indicator (DTC is not output). | Trouble in Passenger Airbag ON/OFF Indicator |
How to proceed with
troubleshooting
The intelligent tester can be used in steps 4, 6, 8 and 9.
1 VEHICLE BROUGHT TO WORKSHOP
2 CUSTOMER PROBLEM ANALYSIS
3 PASSENGER AIRBAG ON/OFF INDICATOR CHECK
4 DTCs CHECK (Present and Past ...
Terminals of ECU
1. OCCUPANT CLASSIFICATION ECU
...
Other materials:
Glossary of tire terminology
Tire related term
Meaning
Cold tire inflation
pressure
Tire pressure when the vehicle has been
parked for three hours or more, or has not
been driven more than 1 mile or 1.5 km under
that condition
Maximum inflation
pressure
The maximum cold i ...
Check component status
(a) Compare the test value with the minimum test limit
(MIN LIMIT) and maximum test limit (MAX LIMIT).
(b) If the test value is between the minimum test limit
and maximum test limit, the component is
functioning normally. If not, the component is
malfunctioning. The test value is usually sign ...
Disassembly
1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT
(a) Using soft jaws on the vise, hold the front disc brake
cylinder mounting LH in the vise through aluminum
plates.
(b) Using a screwdriver and hammer, remove the 2
front disc brake bush dust boots from the front disc
brake cylinder mounting LH. ...
