Toyota Sienna Service Manual: Inspection
1. INSPECT RUNOUT OF DIFFERENTIAL RING GEAR
(a) Using a dial gauge , check the runout of the ring gear.
Maximum runout: 0.07 mm (0.0028 in.)
If the runout is greater than the maximum, replace the ring gear with a new one.
2. INSPECT DIFFERENTIAL RING GEAR BACKLASH
(a) Using a dial gauge, check the backlash of the ring gear.
Backlash: 0.13 to 0.18 mm (0.0051 to 0.0071 in.)
If the backlash is not within the specification, adjust the side bearing preload or repair as necessary.
3. INSPECT RUNOUT OF REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY
(a) Using a dial gauge, measure the runout of the companion flange vertically and horizontally.
Maximum runout: 0.10 mm (0.0039 in.)
Disassembly
1. REMOVE REAR DIFFERENTIAL CARRIER COVER
(a) Remove the 8 bolts from the carrier cover.
(b) Using a brass bar and a hammer, separate the
carrier cover from rear differential carrier assembly ...
Reassembly
1. INSTALL REAR DIFFERENTIAL PINION SHAFT
(a) Install the 2 thrust washers to the 2 side gears.
(b) Install the 2 side gears, 2 differential pinion gears, 2
differential pinion thrust washers ...
Other materials:
On-vehicle inspection
1. CHECK POWER REAR NO. 2 SEAT with STOWING FUNCTION
Check the basic functions.
Operate the fold seat switch and power rear
No.2 seat switch and check to make sure each
seat function works:
Folding-down operation
Stowing operation
Return operation
...
Active head restraints
When the occupant’s lower back
presses against the seatback during
a rear-end collision, the head
restraint moves slightly forward
and upward to help reduce the
risk of whiplash on the seat occupant
Active head restraints
Even small forces applied to the seatback may cause the head rest ...
Installation
1. INSTALL ROOF HEADLINING ASSEMBLY
w/ sliding roof:
Install the roof headlining with the 5 clips.
w/o sliding roof:
Install the roof headlining with the 3 clips.
NOTICE:
In order to prevent the roof headlining from
becoming bent, work must be performed by 2 or
more persons when ...
