Toyota Sienna Service Manual: Inspection
1. Inspect generator clutch pulley
(a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.
If the result is not as specified, replace the clutch pulley.
2. Remove generator drive end frame bearing
(a) Check that the bearing is not rough or worn.V
Ok: the bearing rotates smoothly.
If the bearing does not rotate smoothly, replace the bearing.
3. Inspect generator brush holder assembly
(a) Using vernier calipers, measure the length of the exposed brushes.
Standard exposed length: 9.5 to 11.5 mm (0.374 to 0.453 in.) Minimum exposed length: 4.5 mm (0.177 in.) If the exposed length is less than the minimum, replace the brush holder assembly.
4. INSPECT GENERATOR ROTOR ASSEMBLY
(a) Check that the generator rotor bearing is not rough or worn.
If necessary, replace the generator rotor assembly.
(b) Check the generator rotor for an open circuit.
(1) Using an ohmmeter, measure the resistance between the slip rings.
Standard resistance
If the result is not as specified, replace the generator rotor assembly.
(c) Check the rotor for a short to ground.
(1) Using an ohmmeter, measure the resistance between the slip ring and rotor.
Standard resistance 
If the result is not as specified, replace the generator rotor assembly.
(d) Using vernier calipers, measure the slip ring diameter.
Standard diameter: 14.2 to 14.4 mm (0.559 to 0.567 in.) Minimum diameter: 14.0 mm (0.551 in.)
If the diameter is less than the minimum, replace the generator rotor assembly.
Disassembly
1. REMOVE GENERATOR CLUTCH PULLEY
(A) using a screwdriver, remove the generator pulley
cap.
(b) Set SST (A) and (B).
SST 09820-63020
(c) Clamp SST (A) in a vise.
NOTICE:
...
Replacement
1. REPLACE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate from the
drive end frame.
(b) Using SST and a hammer, tap out the drive end
frame bearing from the d ...
Other materials:
Customize parameters
HINT:
The following items can be customized.
NOTICE:
When the customer requests a change in a function,
first make sure that customization of the function(s) is
possible.
Be sure to record the current settings before
customizing.
When troubleshooting a function, fir ...
DTC check / clear
1. DTC CHECK (USING SST CHECK WIRE)
Check the DTCs (Present trouble code).
Turn the ignition switch ON, and wait for
approximately 60 seconds.
Using SST, connect terminals TC and CG of the
DLC3.
SST 09843-18040
NOTICE:
Connect the terminals to the correct
positi ...
Air outlet control servo motor (for rear air conditioning system)
ON-VEHICLE INSPECTION
1. INSPECT REAR AIR OUTLET CONTROL SERVO
MOTOR
(a) Inspect servo motor operation.
(1) Connect the positive (+) lead from the battery
to terminal 4 and negative (-) lead to terminal 5,
then check that the arm turns to "FOOT" side
smoothly.
(2) Connect t ...
