Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL COOLER CONDENSER CORE

(a) Install the cooler condenser core with the 2 screws.

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

HINT: If the condenser is replaced with a new one, add compressor oil to the new condenser.

INSTALL COOLER CONDENSER CORE

Capacity: 40 cc (1.4 fl.oz.) Compressor oil: ND-OIL 8 or equivalent

2. INSTALL NO. 1 RADIATOR SUPPORT (See page CO- 40)

3. INSTALL RADIATOR SUPPORT CUSHION (See page CO-41)

INSTALL RADIATOR SUPPORT CUSHION (See page CO-41)

4. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUBASSEMBLY

(a) Install the No. 2 oil cooler outlet tube sub-assembly with the 2 bolts.

Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

5. INSTALL UPPER RADIATOR SUPPORT SUBASSEMBLY (See page CO-42)

6. CONNECT COOLING FAN ECU (See page CO-42)

7. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY (See page CO-43)

8. INSTALL HOOD LOCK ASSEMBLY (See page CO-43)

9. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR (See page CO-44)

10. INSTALL NO. 1 AIR CLEANER INLET (See page EM- 59)

11. INSTALL COOLER REFRIGERANT LIQUID PIPE A

(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser core.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil: ND-OIL 8 or equivalent

(c) Install the O-ring on the cooler refrigerant liquid pipe A.

(d) Install the cooler refrigerant liquid pipe A on the cooler condenser core with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)

 INSTALL COOLER REFRIGERANT LIQUID PIPE A

12. INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser core.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

Compressor oil: ND-OIL 8 or equivalent

INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(c) Install the O-ring on the discharge hose subassembly.

(d) Install the discharge hose sub-assembly on the cooler condenser core with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)

13. INSTALL FRONT BUMPER ASSEMBLY (See page ET- 9)

14. INSTALL NO. 2 AIR CLEANER INLET (See page EM- 60)

15. CHARGE WITH REFRIGERANT (See page AC-173)

16. WARM UP ENGINE

17. INSPECT FOR REFRIGERANT LEAK (See page AC- 173)

18. VEHICLE PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) (See page LI-82)

19. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) (See page LI-83)

20. FOG LIGHT AIMING INSPECTION (w/ Fog Light) (See page LI-84)

21. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) (See page LI-85)

Reassembly
1. INSTALL COOLER DRYER (a) Using needle nose pliers, install the cooler dryer. (b) Install a new O-ring on the cap. (c) Sufficiently apply compressor oil to the fitting surfaces of the ...

Room temperature sensor
On-vehicle inspection 1. INSPECT A/C ROOM TEMPERATURE SENSOR (a) Remove the A/C room temperature sensor. (b) Measure the resistance according to the value(s) in the table below. Standard re ...

Other materials:

DTC check / clear
NOTICE: All the stored DTCs and freeze frame data are erased if:  the ECM is changed from normal mode to check mode or vice versa; or 2) the ignition switch is turned from ON to ACC or off while in check mode. Before changing modes, always check and make a note of any DTCs and fr ...

Data list / active test
1. DATA LIST Using the intelligent tester to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered befor ...

Removal
1. REMOVE ROOF HEADLINING ASSEMBLY 2. REMOVE SLIDING ROOF SIDE GARNISH LH Disengage the 3 claws. Disengage the rear clip. Disengage the front clip. Remove the slide garnish by pulling it rearward. 3. REMOVE SLIDING ROOF SIDE GARNISH RH HINT: Use the same procedures described abov ...

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