Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

(a) Apply lithium soap base glycol grease to the 2 brake master cylinder union grommets and install them to the brake master less reservoir tank cylinder subassembly.

(b) Using a pin punch (φ 5 mm) and hammer, install the master cylinder union with the pin.

(c) Install the 2 new O-rings.

(d) Install the brake master less reservoir tank cylinder sub-assembly with the 2 nuts and, 2 bolts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)

INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

NOTICE: When the diameter converting unit and master cylinder are connected, install the No. 3 piston with no looseness.

INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

(e) Using SST, install the brake tube to the brake master cylinder.

SST 09023-00101 Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(f) Install the new O-ring.

Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY (a) Using soft jaws on the vise, hold the brake master cylinder in a vise through aluminum plates. (b) Using a screwdriver, re ...

Installation
1. INSTALL BRAKE MASTER CYLINDER (a) Install the brake master cylinder with the 2 nuts. Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) (b) Slide the clip and connect the brake master cylinder reserv ...

Other materials:

Parts location
SYSTEM DIAGRAM HINT: The tire pressure warning valve and transmitter sends information on the temperature inside the tire, the ID, and the tire pressure. ...

Removal
1. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 2. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 3. REMOVE FRONT PILLAR GARNISH LH 4. REMOVE FRONT PILLAR GARNISH RH 5. REMOVE VISOR ASSEMBLY LH 6. REMOVE VISOR ASSEMBLY RH 7. REMOVE ASSIST GRIP SUB-ASSEMBLY (2) 8. REMOVE VISOR HOLDER (1) ...

Installation
1. INSTALL STEERING PAD  Support the steering pad with one hand as shown in the illustration.  Connect the 2 connectors to the steering pad. NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness.  Connect the horn connector. ...

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