1. INSTALL PLANETARY GEAR
(a) Apply grease to the planetary gears and pin parts of the planetary shaft.
(b) Install the 3 planetary gears.
2. INSTALL STARTER ARMATURE ASSEMBLY
(a) Apply grease to the plate washer and the armature shaft.
(b) Install the starter armature to the starter commutator end frame.
(c) Using snap ring pliers, install the plate washer and a new snap ring.
(d) Using a vernier caliper, measure length of the snap ring.
Maximum length: 5.0 mm (0.197 in.) If the length is greater than the maximum, replace it with a new snap ring
3. INSTALL DRIVE HOUSING STARTER BEARING COVER
(a) Install the drive housing starter bearing cover to the starter commutator end frame.
4. INSTALL STARTER ARMATURE PLATE
(a) Insert the starter armature plate to the starter yoke.
(b) Align the keyway of the starter plate with the key inside the starter yoke, and install the starter plate.
5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY
(a) Align the rubber with the convex cutout of starter yoke.
(b) Install starter commutator end frame to the starter yoke.
6. INSTALL STARTER YOKE ASSEMBLY
(a) Align the key of the starter yoke with the keyway of repair service starter kit.
(b) Install the starter yoke with the 2 through bolts.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
7. INSTALL REPAIR SERVICE STARTER KIT
(a) Apply grease to the plunger and the hook.
(b) Hang the plunger hook of the repair service starter kit to the drive lever.
(c) Install the plunger and return spring.
(d) Install the repair service starter kit with the 2 screws.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
(e) Connect the lead wire to the repair service starter kit with the nut.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
Problem symptoms table
HINT:
Before inspecting the suspected areas listed in the table
below, check the fuse and relay.
Before inspecting the suspected areas listed in the table
below, check for DTCs.
Methods used to verify the cause of the problem are listed
in order of probability in the ...
Front door lock
INSPECTION
1. INSPECT FRONT DOOR W/ MOTOR LOCK ASSEMBLY LH
Apply battery voltage to the door lock and check
operation of the motor.
OK
HINT:
If the result is not as specified, replace the door lock
assembly.
Measure the resistance according to the value(s) in
the table ...
Speed sensor check (when using sst check wire)
(a) Check the speed sensor signal.
(1) Drive the vehicle straight forward. Drive the
vehicle at a speed of 45 km/h (28 mph) or higher
for several seconds and check that the ABS
warning light goes off.
HINT:
The signal check may not be completed if the
vehicle has its wheels spun or the stee ...