1. INSTALL INPUT SHAFT OIL SEAL RING
(a) Compress a new input shaft oil seal ring from both sides to reduce dimension A.
Dimension A: 5 mm (0.197 in.)
(b) Coat the oil seal ring with ATF and install it to the input shaft.
NOTICE: Do not expand the end gap of the oil seal ring too much. Fix the hooks firmly.
2. INSTALL FORWARD CLUTCH PISTON SUBASSEMBLY
(a) Coat the forward clutch piston with ATF, and install it to the input shaft.
NOTICE: Be careful not to damage the lip of the forward clutch piston.
3. INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY
(a) Install the return spring to the input shaft.
NOTICE: Installing the spring sub-assembly, check that all of the springs are fit in the piston correctly.
(b) Coat the clutch balancer with ATF.
(c) Install the clutch balancer to the input shaft.
NOTICE:
(d) Place SST on the clutch balancer, and compress the clutch balancer with a press.
SST 09387-00020
(e) Install the snap ring with a snap ring expander.
(f) Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
NOTICE:
(g) Set the end gap of the snap ring in the piston as shown in the illustration.
NOTICE: The end gap of the snap ring should not align with any of the stoppers.
4. INSTALL FORWARD MULTIPLE DISC CLUTCH DISC
(a) Coat the 5 discs with ATF.
(b) Install the 5 plates, 5 discs and flange input shaft.
NOTICE: Make sure that the plates, discs, and flange are installed as shown in the illustration.
(c) Using a screwdriver, install the snap ring.
(d) Check that the end gap of the snap ring is not aligned with one of the cutouts.
NOTICE: The snap ring should be fully engaged in the groove of the drum.
5. INSPECT PACK CLEARANCE OF FORWARD CLUTCH
HINT: (See page AX-243)
6. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC
HINT: (See page AX-243)
Inspection
1. V
(a) Inspect VSV operation.
(1) Using an ohmmeter, measure the resistance
according to the value(s) in the table below.V
Standard resistance
If the result is not as specified, replace the
vsv.
(B) inspect the vsv for ground.
(1) Using an ohmmeter, measure the resistance
accordin ...
Unlock Warning Switch Circuit
DESCRIPTION
The unlock warning switch detects if the key is in the ignition key cylinder.
The unlock warning switch turns on when the key is inserted into the ignition
key cylinder and turns off
when the key is removed from the cylinder.
The body ECU is connected to the unlock warning swit ...
Installation
1. Install thermostat
(a) Install a new gasket to the thermostat.
(b) Install the thermostat with the jiggle valve facing up.
Hint:
the jiggle valve may be set within 10° on either side
of the prescribed position.
2. INSTALL WATER INLET
(a) Install the water inlet with the 2 nuts . ...