1. INSTALL NO. 1 COOLER THERMISTOR
(a) Install the No. 1 cooler thermistor as shown in the illustration.
NOTICE:
(b) Install the 11 screws.
(c) Install the 2 screws.
(d) Engage the clamp.
2. INSTALL NO. 1 AIR DUCT
(a) Engage the 4 claws and install the No. 1 air duct.
3. INSTALL NO. 4 AIR CONDITIONING RADIATOR BRACKET
4. INSTALL NO. 1 AIR CONDITIONING RADIATOR BRACKET
(a) Install the No. 1 air conditioning radiator bracket with the 3 screws.
5. INSTALL NO. 2 AIR CONDITIONING RADIATOR BRACKET
(a) Install the No. 2 air conditioning radiator bracket with the 2 screws.
6. INSTALL COOLER EXPANSION VALVE
(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the No. 1 cooler evaporator sub-assembly.
Compressor oil: ND-OIL 8 or equivalent
(b) Install the cooler expansion valve to the No. 1 cooler evaporator sub-assembly.
7. INSTALL AIR CONDITIONING TUBE ASSEMBLY
(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube assembly.
Compressor oil: ND-OIL 8 or equivalent
(b) Install the 2 O-rings on the air conditioning tube assembly.
(c) Using a hexagon wrench 4.0 mm (0.15 in.), install the air conditioning tube assembly with the 2 hexagon bolts.
Torque: 3.5 N*m (35 kgf*cm, 30 in.*lbf)
8. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY
(a) Install the heater radiator unit sub-assembly to the air conditioning radiator assembly.
9. INSTALL NO. 3 AIR CONDITIONING RADIATOR BRACKET
(a) Install the No. 3 air conditioning radiator bracket with the screw.
10. INSTALL NO. 1 HEATER CLAMP
(a) Engage the 4 claws and install the No. 1 heater clamp.
11. INSTALL NO. 2 AIRMIX DAMPER SERVO SUBASSEMBLY (for Automatic Air Conditioning System)
(a) Install the No. 2 airmix damper servo sub-assembly with the 3 screws.
12. INSTALL AIRMIX DAMPER SERVO SUB-ASSEMBLY
(a) Install the airmix damper servo sub-assembly with the 3 screws.
13. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY
(a) Install the mode damper servo sub-assembly with the 3 screws.
14. INSTALL BLOWER ASSEMBLY
(a) Install the blower assembly with the 2 screws.
Installation
1. INSTALL SEAT MEMORY SWITCH
2. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY
LH
3. INSTALL POWER WINDOW REGULATOR MASTER
SWITCH ASSEMBLY
4. INSTALL FRONT DOOR INSIDE HANDLE BEZEL
PLUG LH
5. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH
Engage the 4 claws to install the seat me ...
Inspection
1. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD
(a) Using SST, fix the underdrive planetary gear
assembly.
SST 09387-00050
(b) Using SST and a torque wrench, measure the
turning torque of the underdrive planetary gear
assembly while rotating the torque wrench at 60
rpm.
SST 09387-00050
...
Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION: Wait for 90 seconds after disconnecting the cable
to prevent the airbag working.
2. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
Disengage the 4 clips and remove the instrument
cluster finish panel sub-assembly.
...