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Toyota Sienna Service Manual: Charge Warning Light Comes ON while Driving

Toyota Sienna Service Manual / Engine / 2Gr-fe charging / Charging system / On-vehicle inspection / Charge Warning Light Comes ON while Driving

INSPECTION PROCEDURE

1 CHECK LOCK FUNCTION OF CLUTCH PULLEY

(a) Check the lock function with the pulley installed in the vehicle.

(1) Visually check that the rotor in the generator operates with the engine started.

(b) Check the lock function with the pulley removed from the vehicle.

(1) Remove the generator pulley cap. Using SST, hold the generator rotor.

(2) Turn the clutch pulley clockwise and check that the outer ring locks.

OK: The outer ring locks.

SST 09820-63020

CHECK LOCK FUNCTION OF CLUTCH PULLEY

2 CHECK LOCK OF CLUTCH PULLEY

(a) Start the engine and visually check for looseness of the clutch pulley.

OK: The clutch pulley is not loose.

REPLACE GENERATOR ASSEMBLY

On-vehicle inspection
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Noise Occurs from Generator while Engine is Running
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Other materials:

Short to GND in Front Passenger Side Squib Circuit
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Diagnosis system
1. CHECK DLC3  The vehicle's ECU uses ISO 15765-4 for communication protocol. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format. NOTICE: *: Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not ...

Disassembly
1. INSPECT OIL PUMP ASSEMBLY HINT: (See page AX-234) 2. REMOVE CLUTCH DRUM OIL SEAL RING (a) Remove the 2 clutch drum oil seal rings. 3. REMOVE STATOR SHAFT ASSEMBLY (a) Using a "torx" socket (T30), remove the 11 bolts and stator shaft. 4. INSPECT CLEARANCE OF OIL PUMP ASSEMBLY ...

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