Toyota Sienna Service Manual: Disassembly
1. REMOVE STOP LIGHT SWITCH ASSEMBLY
(a) Turn the stop light switch assembly counterclockwise and remove the stop light switch assembly.
(b) Remove the stop light switch mounting adjuster from the brake pedal support sub-assembly.
2. REMOVE STOP LIGHT SWITCH CUSHION
(a) Remove the stop light switch cushion from the brake pedal sub-assembly.
3. REMOVE BRAKE PEDAL
(a) Remove the 2 brake pedal shafts, 2 nuts and brake pedal from the brake pedal support sub-assembly.
4. REMOVE BRAKE PEDAL BUSH
(a) Remove the 4 brake pedal bushes from the brake pedal.
5. REMOVE BRAKE PEDAL SHAFT COLLAR
(a) Remove the 2 brake pedal shaft collars from the brake pedal.
6. REMOVE PUSH ROD PIN
(a) Using a screwdriver, remove the 2 E-rings, 2 push rod pins and 2 plates from the brake pedal.
(b) Remove the 2 push rod bushes.
7. REMOVE BRAKE PEDAL PAD
(a) Remove the brake pedal pad to the brake pedal sub-assembly.
Removal
1. SEPARATE BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE COWL SIDE TRIM BOARD LH
4. REMOVE INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY
LOWER LH
(a) Remove the 2 bolts and ...
Reassembly
1. INSTALL BRAKE PEDAL PAD
(a) Install the brake pedal pad to the brake pedal subassembly.
2. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to inside
surface of 2 new push rod bus ...
Other materials:
Problem symptoms table
HINT:
Inspect the "Fuse" and "Relay" before confirming the
suspected area as shown in the table below.
DISPLAY FUNCTION:
SOUND FUNCTION:
REMOTE CONTROL FUNCTION:
*1: without Navigation System
*2: with Navigation System ...
Basic inspection
When a malfunction is not confirmed by the DTC check,
troubleshooting should be carried out in all circuits
considered to be possible causes of the problem. In many
cases, by carrying out the basic engine check shown in the
following flowchart, the location of the problem can be found
quickly a ...
Inspection
1. INSPECT FRONT DIFFERENTIAL
(a) Using a dial indicator, measure the backlash of one
pinion gear while holding the front differential side
gear toward the case.
Standard backlash:
0.05 - 0.20 mm (0.0020 - 0.0079 in.)
NOTICE:
Do not mount the surface of front differential
case which cont ...