Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad to the brake pedal subassembly.

2. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bushes.

(b) Install the 2 new push rod bushes.

(c) Install the 2 push rod pins with the 2 plate to the brake pedal.

(d) Using needle-nose pliers, install the 2 new E-rings to the 2 push rod pins.

NOTICE: Install the E-ring securely to the grooves of the push rod pin.

3. INSTALL BRAKE PEDAL BUSH

(a) Apply lithium soap base glycol grease to inside surface of 4 new brake pedal bushes.

(b) Install the 4 brake pedal bushes to the brake pedal.

4. INSTALL BRAKE PEDAL SHAFT COLLAR

(a) Apply the lithium soap base glycol grease to inside surface of 2 brake pedal shaft collars.

(b) Install the 2 brake pedal shaft collars to the brake pedal.

5. INSTALL BRAKE PEDAL

(a) Install the 2 brake pedal shafts, 2 nuts, brake pedal and brake pedal bracket No. 3 to the brake pedal support sub-assembly.

6. INSTALL STOP LIGHT SWITCH CUSHION

(a) Install the stop light switch cushion to the brake pedal sub-assembly.

7. INSTALL STOP LIGHT SWITCH ASSEMBLY

(a) Install the stop light switch mounting adjuster to the brake pedal support sub-assembly.

(b) Install the stop light switch assembly until the body hits the cushion.

(c) Make a quarter turn clockwise to install the stop light switch assembly.

NOTICE: The turning torque for installing the stop light switch assembly.

Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less

HINT: Due to the inverse screw structure, if the stop light switch assembly is turned clockwise, the stop light switch assembly moves in the direction to be pulled out.

Disassembly
1. REMOVE STOP LIGHT SWITCH ASSEMBLY (a) Turn the stop light switch assembly counterclockwise and remove the stop light switch assembly. (b) Remove the stop light switch mounting adjuster from ...

Installation
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (a) Install the brake pedal support sub-assembly with the 4 nuts. Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) (b) Install the clip and clevis pin to the b ...

Other materials:

Idle Control System Malfunction
DESCRIPTION The idling speed is controlled by the ETCS (Electronic Throttle Control System). The ETCS is comprised of: 1) the one valve type throttle body; 2) the throttle actuator, which operates the throttle valve; 3) the Throttle Position (TP) sensor, which detects the opening angle of ...

Removal
HINT: Remove the RH side by the same procedure as the LH side. 1. REMOVE REAR WHEEL 2. DRAIN BRAKE FLUID NOTICE: Wash the brake fluid off immediately if it attaches to any painted surface. 3. SEPARATE REAR BRAKE TUBE NO.4 (a) Remove the clip and a disconnect, the rear brake flexible hos ...

Removal
NOTICE: Do not adjust the brake booster push rod. Do not change the combination of the diameter converting unit and brake. 1. DRAIN BRAKE FLUID NOTICE: Wash the brake fluid off immediately if it attaches to any painted surfaces. 2. SEPARATE BATTERY NEGATIVE TERMINAL 3. REMOVE AIR CLE ...

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