Toyota Sienna Service Manual: Reassembly
1. INSTALL BRAKE PEDAL PAD
(a) Install the brake pedal pad to the brake pedal subassembly.
2. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bushes.
(b) Install the 2 new push rod bushes.
(c) Install the 2 push rod pins with the 2 plate to the brake pedal.
(d) Using needle-nose pliers, install the 2 new E-rings to the 2 push rod pins.
NOTICE: Install the E-ring securely to the grooves of the push rod pin.
3. INSTALL BRAKE PEDAL BUSH
(a) Apply lithium soap base glycol grease to inside surface of 4 new brake pedal bushes.
(b) Install the 4 brake pedal bushes to the brake pedal.
4. INSTALL BRAKE PEDAL SHAFT COLLAR
(a) Apply the lithium soap base glycol grease to inside surface of 2 brake pedal shaft collars.
(b) Install the 2 brake pedal shaft collars to the brake pedal.
5. INSTALL BRAKE PEDAL
(a) Install the 2 brake pedal shafts, 2 nuts, brake pedal and brake pedal bracket No. 3 to the brake pedal support sub-assembly.
6. INSTALL STOP LIGHT SWITCH CUSHION
(a) Install the stop light switch cushion to the brake pedal sub-assembly.
7. INSTALL STOP LIGHT SWITCH ASSEMBLY
(a) Install the stop light switch mounting adjuster to the brake pedal support sub-assembly.
(b) Install the stop light switch assembly until the body hits the cushion.
(c) Make a quarter turn clockwise to install the stop light switch assembly.
NOTICE: The turning torque for installing the stop light switch assembly.
Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less
HINT: Due to the inverse screw structure, if the stop light switch assembly is turned clockwise, the stop light switch assembly moves in the direction to be pulled out.
Disassembly
1. REMOVE STOP LIGHT SWITCH ASSEMBLY
(a) Turn the stop light switch assembly
counterclockwise and remove the stop light switch
assembly.
(b) Remove the stop light switch mounting adjuster
from ...
Installation
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
(a) Install the brake pedal support sub-assembly with
the 4 nuts.
Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf)
(b) Install the clip and clevis pin to the b ...
Other materials:
Problem symptoms table
SLIDING ROOF SYSTEM
Symptom
Suspected area
AUTO function does not operate
Sliding roof motor assembly
Sliding roof system does not operate
ECU-IG fuse
S/ Roof fuse
IG1 relay
Sliding roof housing assembly
Sliding roof motor switc ...
Fuel tank
Components
REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE
(See page FU-1)
2. REMOVE CHARCOAL CANISTER PROTECTOR (See
page FU-30)
3. REMOVE REAR FLOOR NO. 2 CROSSMEMBER BRACE LH
(a) Remove the 2 bolts and the rear floor No. 2
crossmember brace LH.
4. REMOVE FUEL TANK FILLER HOSE COVER ...
TC and CG Terminal Circuit
DESCRIPTION
Connecting terminals TC and CG of the DLC3 causes the system to enter the
self-diagnostic mode. If a
malfunction is present, DTCs will be output.
HINT:
When a particular warning light remains blinking, a ground short in the wiring
of terminal TC of the DLC3
or an internal grou ...
