Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE RADIATOR WATER INLET

REMOVE RADIATOR WATER INLET

(a) Remove the 2 bolts and radiator water inlet.

2. REMOVE DRAIN PLUG

(a) Remove the drain plug and air drain plug.

(b) Remove the 2 O-rings.

3. REMOVE LOWER RADIATOR TANK

REMOVE LOWER RADIATOR TANK

(a) Install the claw to the overhaul handle, inserting it in the hole in Part A as shown in the illustration.

SST 09230-01010 (09231-01010, 09231-01030) (b) While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

Dimension B: 0.2 to 0.3 mm (0.008 to 0.012 in.)

NOTICE: If the stopper bolt is not adjusted, the claw may be damaged.

REMOVE LOWER RADIATOR TANK

(c) Using SST, uncrimp the lock plate by squeezing the handle until stopped by the stopper bolt.

SST 09230-01010

REMOVE LOWER RADIATOR TANK

(d) Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a soft-faced hammer and remove the tank.

(e) Remove the O-ring.

4. REMOVE UPPER RADIATOR TANK

HINT: The removal procedure for the upper radiator tank is the same as that for the lower radiator tank.

Removal
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See page EM-28) 2. REMOVE NO. 1 ENGINE UNDER COVER (See page EM-26) 3. DRAIN ENGINE COOLANT (See page CO-6) 4. REMOVE NO. 2 AIR CLEANER INLET (See page EM- 2 ...

Inspection
1. INSPECT LOCK PLATE FOR DAMAGE (a) Inspect the lock plate for damage. HINT: Reassembly of a deformed tank will be impossible. Therefore, first correct the shape of the lock plate groov ...

Other materials:

Inspection
1. INSPECT LOCK PLATE FOR DAMAGE (a) Inspect the lock plate for damage. HINT: Reassembly of a deformed tank will be impossible. Therefore, first correct the shape of the lock plate groove with pliers or a similar tool, if necessary. Water leakage will result if the bottom of the lo ...

Terminals of ECU
1. CHECK TRANSPONDER KEY AMPLIFIER Disconnect the I14 amplifier connector and measure the resistance between the terminal of the wire harness side connector and body ground. If the result is not as specified, there may be a malfunction on the wire harness side.  Reconnec ...

Disposal
1. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (WHEN INSTALLED IN VEHICLE) NOTICE:  Never dispose of a front seat outer belt assembly with an deactivated pretensioner.  The seat belt pretensioner produces an exploding sound when it activates, so perform the operation outdoors w ...

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