Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE RADIATOR WATER INLET

REMOVE RADIATOR WATER INLET

(a) Remove the 2 bolts and radiator water inlet.

2. REMOVE DRAIN PLUG

(a) Remove the drain plug and air drain plug.

(b) Remove the 2 O-rings.

3. REMOVE LOWER RADIATOR TANK

REMOVE LOWER RADIATOR TANK

(a) Install the claw to the overhaul handle, inserting it in the hole in Part A as shown in the illustration.

SST 09230-01010 (09231-01010, 09231-01030) (b) While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

Dimension B: 0.2 to 0.3 mm (0.008 to 0.012 in.)

NOTICE: If the stopper bolt is not adjusted, the claw may be damaged.

REMOVE LOWER RADIATOR TANK

(c) Using SST, uncrimp the lock plate by squeezing the handle until stopped by the stopper bolt.

SST 09230-01010

REMOVE LOWER RADIATOR TANK

(d) Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a soft-faced hammer and remove the tank.

(e) Remove the O-ring.

4. REMOVE UPPER RADIATOR TANK

HINT: The removal procedure for the upper radiator tank is the same as that for the lower radiator tank.

Removal
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See page EM-28) 2. REMOVE NO. 1 ENGINE UNDER COVER (See page EM-26) 3. DRAIN ENGINE COOLANT (See page CO-6) 4. REMOVE NO. 2 AIR CLEANER INLET (See page EM- 2 ...

Inspection
1. INSPECT LOCK PLATE FOR DAMAGE (a) Inspect the lock plate for damage. HINT: Reassembly of a deformed tank will be impossible. Therefore, first correct the shape of the lock plate groov ...

Other materials:

Key Lock-in Prevention Function does not Work Properly (Manual Operation and Operation Interlocked with Key are Active)
DESCRIPTION The un-lock warning switch turns ON when the key is inserted in the ignition key cylinder. The courtesy light switch turns ON when the driver side door is opened. These 2 switches are monitored by the body ECU. In order to prevent the key from being locked in, the body ECU cont ...

Inspection
1. INSPECT MASS AIR FLOW METER  Visually check for any foreign matter on the platinum hot wire (heater) of the mass air flow meter. OK: There is no foreign matter. If the result is not as specified, replace the mass air flow meter. Measure the resistance according to the ...

Disassembly
1. REMOVE CONTROL KNOB SUB-ASSEMBLY (for Manual Air Conditioning System) (a) Remove the control knob sub-assembly. 2. REMOVE AIR CONDITIONING CONTROL BULB (a) Remove the air conditioning control bulb. Reassembly 1. INSTALL AIR CONDITIONING CONTROL BULB 2. INSTALL CONTROL KNOB SUB-ASSEM ...

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