Toyota Sienna Service Manual: Installation
1. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL
(a) Using SST, install a new transfer RH bearing retainer oil seal to the transfer case at the position as show in the illustration.
SST 09223-46011
NOTICE: Do not install the oil seal obliquely
(b) Apply small amount of MP grease to the oil seal lip.
2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT: (See page DS-17)
3. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
4. ADD AUTOMATIC TRANSAXLE FLUID
5. INSTALL TRANSFER DRAIN PLUG
(a) Install the transfer drain plug with a new drain gasket.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
6. INSTALL NO. 1 TRANSFER CASE PLUG
(a) Add oil up 0 to 5 mm (0 to 0.20 in.) below the lower side of the plug hole.
Oil amount : 0.9 L (0.95 US qts, 0.71 lmp.qts)
HINT: When adding oil, pour it slowly.
(b) Install the No. 1 transfer case plug with a new No. 1 gasket.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
7. CHECK FOR EXHAUST GAS LEAK
8. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT: (See page SP-4)
9. CHECK ABS SPEED SENSOR SIGNAL
HINT: (See page BC-3)
Removal
1. DRAIN AUTOMATIC TRANSAXLE FLUID (See page
AX-131)
2. REMOVE NO. 1 TRANSFER CASE PLUG (See page
TF-8)
3. REMOVE TRANSFER DRAIN PLUG
(a) Remove the transfer drain plug, gasket and bleed
the dra ...
Transfer assembly
COMPONENTS
...
Other materials:
Disassembly
1. INSPECT PACK CLEARANCE OF FORWARD
CLUTCH
HINT:
(See page AX-242)
2. REMOVE FORWARD MULTIPLE DISC CLUTCH DISC
(a) Using a screwdriver, remove the snap ring.
(b) Remove the flange, 5 discs and 5 plates from the
input shaft assembly.
3. REMOVE FORWARD CLUTCH RETURN SPRING
SUB-ASSEMB ...
How to proceed with
troubleshooting
HINT:
Troubleshoot in accordance with the procedures on the
following pages.
1 VEHICLE BROUGHT TO WORKSHOP
2 CUSTOMER PROBLEM ANALYSIS CHECK AND SYMPTOM CHECK
3 INSPECT COMMUNICATION FUNCTION OF LARGE-SCALE MULTIPLEX
COMMUNICATION SYSTEM (BEAN)
Use the intelligent tester to check for norma ...
Disassembly
1. REMOVE STOP LIGHT SWITCH ASSEMBLY
(a) Turn the stop light switch assembly
counterclockwise and remove the stop light switch
assembly.
(b) Remove the stop light switch mounting adjuster
from the brake pedal support sub-assembly.
2. REMOVE STOP LIGHT SWITCH CUSHION
(a) Remove the stop ligh ...
