Toyota Sienna Service Manual: Reassembly
1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the drive end frame on the clutch pulley.
(b) Install the generator rotor assembly to the drive end frame.
(c) Place a new generator washer on the generator rotor.
2. INSTALL GENERATOR COIL ASSEMBLY
(a) Using a deep socket wrench (21 mm) and a press, slowly press in the generator coil assembly.
(b) Install the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) While pushing the 2 brushes into the generator brush holder assembly, insert a φ1.0 mm (0.039 in.) pin into the brush holder hole.
(b) Install the brush holder assembly to the generator coil with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf) (c) Pull out the pin from the generator brush holder.
4. INSTALL GENERATOR TERMINAL INSULATOR
(a) Install the terminal insulator to the generator coil.
| NOTICE: Pay attention to installation direction of the terminal insulator. |
5. INSTALL GENERATOR REAR END COVER
(a) Install the generator rear end cover to the generator coil with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf)
6. INSTALL GENERATOR CLUTCH PULLEY
(a) Temporarily install the clutch pulley onto the rotor shaft.
(b) Set SST (A) and (B).
SST 09820-63020
(c) Clamp SST (A) in a vise.
| NOTICE: Be sure to fix the flat surface of SST (A) in a vise. |
(d) Place the rotor shaft end into SST (A).
(e) Fit SST (B) to the clutch pulley.
(f) Tighten the pulley by turning SST (B) in the direction shown in the illustration.
Torque: without SST 110 N*m (1125 kgf*cm, 81 ft.*lbf)
with SST 84 N*m (857 kgf*cm, 62 ft.*lbf)
NOTICE:
|
(g) Remove the generator assembly from SST.
(h) Check that the clutch pulley rotates smoothly.
(i) Install a new clutch pulley cap to the clutch pulley.
Replacement
1. REPLACE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate from the
drive end frame.
(b) Using SST and a hammer, tap out the drive end
frame bearing from the d ...
Installation
1. Install generator assembly
(a) Install the bracket with the bolt.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
(b) Install the wire harness clamp stay.
Torque: 8.4 N*m (86 kgf*cm, 74 in. ...
Other materials:
Removal
1. REMOVE CHARCOAL CANISTER PROTECTOR
(a) Remove the 6 bolts and charcoal canister protector.
2. REMOVE CHARCOAL CANISTER ASSEMBLY
(a) Disconnect the fuel tank vent hose from the
charcoal canister.
(1) Push the connector deep inside.
(2) Pinch portion A.
(3) Pull out the connector.
...
On-vehicle inspection
1. CHECK POWER REAR NO. 2 SEAT with STOWING FUNCTION
Check the basic functions.
Operate the fold seat switch and power rear
No.2 seat switch and check to make sure each
seat function works:
Folding-down operation
Stowing operation
Return operation
...
Installation
1. INSTALL FRONT AXLE ASSEMBLY LH
(a) Install the 2 bolts, nuts and front axle assembly LH
with the 2 bolts and nuts to the shock absorber
assembly front LH.
Torque: 230 N*m (2,350 kgf*cm, 170 ft.*lbf)
NOTICE:
Only when reusing the bolts and nuts, apply
the small amount of engine oil ...
