Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE NO. 2 FRONT AXLE INBOARD JOINT BOOT LH CLAMP

(a) Using pliers, remove the No. 2 front axle inboard joint boot LH clamp, as shown in the illustration.

REMOVE NO. 2 FRONT AXLE INBOARD JOINT BOOT LH CLAMP

2. REMOVE FRONT AXLE INBOARD JOINT BOOT LH CLAMP

(a) Remove the front axle inboard joint boot LH clamp using the same procedures as for the No. 2 front axle inboard joint boot LH clamp.

3. SEPARATE FR AXLE INBOARD JOINT BOOT

(a) Separate the inboard joint boot from the inboard joint assembly.

4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY LH

(a) Remove the grease from the inboard joint.

REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY LH

(b) Put matchmarks on the inboard joint shaft assembly and outboard joint shaft.

NOTICE: Do not use a punch for the marks.

(c) Remove the inboard joint shaft assembly from the outboard joint shaft.

REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY LH

(d) Using a snap ring expander, remove the snap ring.

(e) Put matchmarks on the outboard joint shaft and tripod.

NOTICE: Do not use a punch for the marks.

REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY LH

(f) Using a brass bar and hammer, remove the tripod from the outboard joint shaft.

NOTICE: Do not tap the roller.

5. REMOVE FR AXLE INBOARD JOINT BOOT

(a) Remove the inboard joint boot and inboard joint boot clamp.

6. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP

REMOVE FRONT DRIVE SHAFT DAMPER CLAMP

(a) Using pliers, remove the front drive shaft damper clamp, as shown in the illustration.

7. REMOVE FRONT DRIVE SHAFT DAMPER

(a) Remove the drive shaft damper.

8. REMOVE OUTBOARD JOINT BOOT NO. 2 CLAMP

REMOVE OUTBOARD JOINT BOOT NO. 2 CLAMP

(a) Using pliers, remove the outboard joint boot No. 2 clamp, as shown in the illustration.

9. REMOVE OUTBOARD JOINT BOOT CLAMP

(a) Remove the outboard joint boot clamp perform the same procedures as for the outboard joint boot No.

2 clamp.

10. REMOVE OUTBOARD JOINT BOOT

(a) Remove the outboard joint boot from the outboard joint shaft.

(b) Remove the grease from the outboard joint.

11. REMOVE FRONT DRIVE SHAFT LH HOLE SNAP RING

REMOVE FRONT DRIVE SHAFT LH HOLE SNAP RING

(a) Using a screwdriver, remove the front drive shaft LH hole snap ring.

12. REMOVE FRONT DRIVE SHAFT DUST COVER LH

REMOVE FRONT DRIVE SHAFT DUST COVER LH

(a) Using SST and a press, remove the drive shaft dust cover LH.

SST 09950-00020

NOTICE: Be careful not to drop the inboard joint assembly.

13. REMOVE FRONT DRIVE SHAFT DUST COVER RH (for 2WD)

REMOVE FRONT DRIVE SHAFT DUST COVER RH (for 2WD)

(a) Using a press, remove the drive shaft dust cover RH.

14. REMOVE FRONT DRIVE SHAFT DUST COVER RH (for 4WD)

REMOVE FRONT DRIVE SHAFT DUST COVER RH (for 4WD)

(a) Using SST and a press, remove the drive shaft dust cover RH.

SST 09950-00020

NOTICE: Be careful not to drop the inboard joint assembly.

15. REMOVE FRONT DRIVE SHAFT DUST COVER

(a) Using SST and a press, remove the drive shaft dust cover.

SST 09950-00020

REMOVE FRONT DRIVE SHAFT DUST COVER

NOTICE: Be careful not to drop the inboard joint assembly.

16. REMOVE FRONT DRIVE SHAFT RH HOLE SNAP RING

REMOVE FRONT DRIVE SHAFT RH HOLE SNAP RING

(a) Using a snap ring expander, remove the drive shaft RH hole snap ring.

17. REMOVE FRONT DRIVE SHAFT BEARING

REMOVE FRONT DRIVE SHAFT BEARING

(a) Using SST and a press, remove the front drive shaft bearing.

SST 09527-10011

Removal
1. Drain automatic transaxle fluid (a) Remove the drain plug, gasket and drain ATF. (b) Install a new gasket and the drain plug. Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 2. Drain transfer oil ( ...

Inspection
1. INSPECT FRONT DRIVE SHAFT ASSEMBLY LH (a) Check that there is no remarkable play in the radial direction of the outboard joint. (b) Check that the inboard joint slides smoothly in the thr ...

Other materials:

Actuator check
1. ACTUATOR CHECK (a) After entering the DTC check mode (Sensor Check Mode), press the R/F switch. (b) As each damper, motor and relay automatically operate actuator check at 1-second intervals from step No. 1 to No. 10 continuously, check the temperature and air flow visually and by hand. ...

For automatic air conditioning system
ON-VEHICLE INSPECTION 1. INSPECT AIR INLET CONTROL SERVO MOTOR (a) Remove the air inlet control servo motor. (b) Connect the positive (+) lead from the battery to terminal 4 and negative (-) lead to terminal 5, then check that the lever turns to "RECIRCULATION" side smoothly. ...

Problem symptoms table
Before inspecting the suspected areas listed in the table below, check the fuse and relay.  Before inspecting the suspected areas listed in the table below, check the DTCs.  Methods used to verify the cause of the problem are listed in order of probability in the suspected are ...

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