Toyota Sienna Service Manual: Installation

Toyota Sienna Service Manual / Brake control / Brake actuator (w/o vsc) / Installation

1. INSTALL BRAKE ACTUATOR

INSTALL BRAKE ACTUATOR

(a) Install the brake actuator assembly with the 2 nuts.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

2. INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Install the actuator with bracket with the 3 bolts.

Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)

NOTICE: Be careful not to damage the brake tubes and wire harness.

INSTALL BRAKE ACTUATOR WITH BRACKET

(b) Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.

Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

3. INSTALL AIR CLEANER ASSEMBLY WITH HOSE

4. FILL RESERVOIR WITH BRAKE FLUID (See page BR- 3)

5. BLEED BRAKE MASTER CYLINDER SUBASSEMBLY (See page BR-3)

6. BLEED BRAKE LINE (See page BR-4)

7. CHECK BRAKE FLUID LEAKAGE

8. CHECK FLUID LEVEL IN RESERVOIR (See page BR- 7)

9. CONNECT BATTERY NEGATIVE TERMINAL

10. PERFORM INITIALIZATION

11. CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER

HINT: See page BC-183.

Removal

1. DRAIN BRAKE FLUID NOTICE: Wash brake fluid off immediately if it adheres to any painted surface. 2. DISCONNECT BATTERY NEGATIVE TERMINAL 3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE 4. REMOVE BRA ...

Other materials:

Removal
1. DISCHARGE FUEL SYSTEM PRESSURE HINT: See page FU-1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 3. REMOVE NO. 1 ENGINE UNDER COVER 4. DRAIN ENGINE COOLANT (See page CO-6) 5. REMOVE FRONT WIPER ARM HEAD CAP (See page WW-4) 6. REMOVE FRONT WIPER ARM RH (See page WW-4) 7. REMOVE FRO ...

For vehicles equipped with traction control (trac) system
When using a 2-wheel drum tester such as a speedometer tester or chassis dynamometer, etc., or jacking up the front wheels and driving the wheels, always push in the TRAC cut ("TRAC OFF") switch and turn the TRAC system OFF. FOR VEHICLES EQUIPPED WITH TRACTION CONTROL (TRAC) SYS ...

Reassembly
1. INSTALL INPUT SHAFT OIL SEAL RING (a) Compress a new input shaft oil seal ring from both sides to reduce dimension A. Dimension A: 5 mm (0.197 in.) (b) Coat the oil seal ring with ATF and install it to the input shaft. NOTICE: Do not expand the end gap of the oil seal ring too much. ...