Toyota Sienna Service Manual: Removal

Toyota Sienna Service Manual / Brake control / Brake actuator (w/o vsc) / Removal

1. DRAIN BRAKE FLUID

NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.

2. DISCONNECT BATTERY NEGATIVE TERMINAL

3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE

4. REMOVE BRAKE ACTUATOR WITH BRACKET

REMOVE BRAKE ACTUATOR WITH BRACKET

(a) Release the latch of the brake actuator connector to disconnect the connector (b) Using SST, disconnect the 6 brake tubes from the actuator with bracket.

SST 09023-00101

REMOVE BRAKE ACTUATOR WITH BRACKET

(d) Remove the 3 bolts and the actuator with bracket.

NOTICE: Be careful not to damage the brake tubes and wire harness.

5. REMOVE BRAKE ACTUATOR

(a) Remove the 2 nuts and the brake actuator assembly from the brake actuator bracket.

On-vehicle inspection

1. CONNECT INTELLIGENT TESTER (a) Connect the intelligent tester to the DLC3. (b) Start the engine and run at idle. (c) Select the ACTIVE TEST mode on the intelligent tester. HINT: Pleas ...

Installation

1. INSTALL BRAKE ACTUATOR (a) Install the brake actuator assembly with the 2 nuts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 2. INSTALL BRAKE ACTUATOR WITH BRACKET (a) Install the actuator wit ...

Other materials:

Disassembly
1. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD HINT: (See page AX-260) 2. REMOVE FRONT PLANETARY GEAR NUT (a) Using SST, loosen the staked part of the lock nut. SST 09930-00010 (09931-00010, 09931-00020), 09387-00050 (b) Place the underdrive planetary gear in a soft jaw vise. NOTIC ...

Unlocking and locking the doors from the inside
Door lock switch Locks all the doors Unlocks all the doors Inside lock button Locks the door Unlocks the door The front doors can be opened by pulling the inside handle even if the lock buttons are in the lock position. ...

Master cylinder pressure sensor check (when using sst check wire)
(a) Leave the vehicle in a stationary condition and release the brake pedal for 1 second or more, and quickly depress the brake pedal with a force of 98 N (10 kgf, 22 lbf) or more for 1 second or more. (b) Check the ABS warning light stays on for 3 seconds. HINT: At this time, the ABS wa ...