Toyota Sienna Service Manual: Installation
HINT: Install the RH side by the same procedure as the LH side.
1. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH
(a) Apply the lithium soap base glycol grease to a new front disc brake cylinder slide bush.
(b) Install the cylinder slide bush to the bottom side of the front disc brake cylinder slide pin (No. 2).
2. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN
(a) Apply the lithium soap base glycol grease to the sliding part and the sealing surface of the front disc brake cylinder slide pin (No. 1) and front disc brake cylinder slide pin (No. 2).
(b) Install the front disc brake cylinder slide pin (No. 1) and front disc brake cylinder slide pin (No. 2) to the front disc brake cylinder mounting LH.
(c) Install the front disc brake cylinder slide pin (No. 2) to the front disc brake cylinder mounting LH.
3. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING LH
(a) Install the front disc brake cylinder mounting with the 2 bolts.
Torque: 107 N*m (1,090 kgf*cm, 79 ft.*lbf)
4. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE
(a) Install the front disc brake pad support plate (No. 1) and front disc brake pad support plate (No. 2) to the front disc brake cylinder mounting LH.
5. INSTALL ANTI SQUEAL SHIM KIT FRONT
NOTICE: If necessary, replace the anti squeal shim kit when replacing the brake pad.
(a) Apply disc brake grease to each anti squeal shim.
(b) Install anti squeal shims on each pad.
(c) Install the pad wear indicator plate facing upward, and install each pad.
6. INSTALL DISC BRAKE PAD KIT FRONT (PAD ONLY)
(a) Install the disc brake pad kit front to the front disc brake cylinder mounting LH.
NOTICE: There should be no oil or grease on the friction surfaces of the pads and the disc.
7. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY LH
(a) Install the front disc brake cylinder sub-assembly with the 2 bolts.
Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf) (b) Install a 2 new gaskets and flexible hose with the union bolt.
Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)
HINT: Install the flexible hose lock securely in the lock hole in the disc brake cylinder.
8. FILL RESERVOIR WITH BRAKE FLUID (See page BR- 3)
9. BLEED BRAKE MASTER CYLINDER (See page BR-3)
10. BLEED BRAKE LINE (See page BR-4)
11. BLEED BRAKE ACTUATOR (w/ VSC) (See page BR- 4)
12. CHECK FLUID LEVEL IN RESERVOIR (See page BR- 7)
13. CHECK BRAKE FLUID LEAKAGE
14. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
Reassembly
1. INSTALL FRONT DISC
(a) Aligning the matchmarks, install the front disc.
HINT:
Select the installation position where the disc has
the minimum runout.
2. INSPECT DISC RUNOUT
(a) Temporaril ...
Rear disc brake
COMPONENTS
...
Other materials:
Data list / active test
1. DATA LIST
(a) While the intelligent tester is connected to the DLC3
with the ignition switch in the ON position, the ABS
data list can be displayed. Follow the prompts on
the tester screen to access the DATA LIST.
2. ACTIVE TEST
HINT:
Performing the ACTIVE TEST using the intelligent te ...
On-vehicle inspection
1. INSPECT BRAKE PEDAL HEIGHT
(a) Check the brake pedal height.
Pedal height from dash panel:
150.3 to 160.3 mm (5.917 to 6.311 in.)
NOTICE:
Do not adjust the pedal height. Doing so by
changing the push rod length will structurally
change the pedal ratio.
2. CHECK AND ADJUST STOP LIGHT S ...
MIL Circuit
DESCRIPTION
The MIL (Malfunction Indicator Lamp) is used to indicate vehicle malfunctions
detected by the ECM.
When the ignition switch is turned to the ON position, power is supplied to the
MIL circuit, and the ECM
provides the circuit ground which illuminates the MIL.
The MIL operation ...