Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL MAGNETIC CLUTCH ASSEMBLY

INSTALL MAGNETIC CLUTCH ASSEMBLY

(a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(b) Using a snap ring expander, install a new snap ring with the chamfered side facing up.

NOTICE: Take care not to damage the seal cover of the bearing when installing the snap ring

(c) Install the screw and connect the connector.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(d) Using a snap ring expander, install the magnetic clutch rotor and a new snap ring with the chamfered side facing up.

NOTICE:

(e) Install the magnet clutch washer and the magnet clutch hub.

NOTICE: Do not change the combination of the magnetic clutch washers used before disassembly.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(f) Using vise pliers, hold the magnetic clutch hub and install the bolt.

Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf)

NOTICE: Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

Inspection
1. INSPECT MAGNETIC CLUTCH CLEARANCE (a) Set the dial indicator to the magnetic clutch hub. (b) Connect the battery positive lead to the terminal 1 of the magnet clutch connector and the nega ...

Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts. Torque: 10 N*m (102 kgf*cm, 7.4 ft. ...

Other materials:

On-vehicle inspection
1. INSPECT CURTAIN SHIELD AIRBAG ASSEMBLY (VEHICLE NOT INVOLVED IN COLLISION)  Perform a diagnostic system check.  With the curtain shield airbag assembly installed on the vehicle, perform a visual check. If there are any defects as mentioned below, replace the front pillar ...

Listening to a USB memory device
Connecting a USB memory device enables you to enjoy music from the vehicle speakers. Touch “USB” on the audio source selection screen. Connecting a USB memory device Audio control screen Pressing the “AUDIO” button displays the audio control screen from any screens of the selected so ...

High beam automatic turning on or off conditions
When all of the following conditions are fulfilled, high beam will be automatically turned on (after approximately 1 second): Vehicle speed is above approximately 20 mph (32 km/h). The area ahead of the vehicle is dark. There are no oncoming or preceding vehicles with headlights or tail ...

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