Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL MAGNETIC CLUTCH ASSEMBLY

INSTALL MAGNETIC CLUTCH ASSEMBLY

(a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(b) Using a snap ring expander, install a new snap ring with the chamfered side facing up.

NOTICE: Take care not to damage the seal cover of the bearing when installing the snap ring

(c) Install the screw and connect the connector.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(d) Using a snap ring expander, install the magnetic clutch rotor and a new snap ring with the chamfered side facing up.

NOTICE:

(e) Install the magnet clutch washer and the magnet clutch hub.

NOTICE: Do not change the combination of the magnetic clutch washers used before disassembly.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(f) Using vise pliers, hold the magnetic clutch hub and install the bolt.

Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf)

NOTICE: Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

Inspection
1. INSPECT MAGNETIC CLUTCH CLEARANCE (a) Set the dial indicator to the magnetic clutch hub. (b) Connect the battery positive lead to the terminal 1 of the magnet clutch connector and the nega ...

Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts. Torque: 10 N*m (102 kgf*cm, 7.4 ft. ...

Other materials:

Differential oil
Adjustment 1. INSPECT DIFFERENTIAL OIL (a) Stop the vehicle on the level place. (b) Remove the differential filler plug and gasket. (c) Check that the oil surface is within 5 mm (0.20 in.) from the lowest position of the inner surface of the differential filler plug opening. NOTICE: ...

Fuel information
You must only use unleaded gasoline in your vehicle. Select octane rating 87 (Research Octane Number 91) or higher. Use of unleaded gasoline with an octane rating lower than 87 may result in engine knocking. Persistent knocking can lead to engine damage. At minimum, the gasoline you use s ...

Disposal
HINT: When scrapping a vehicle equipped with the SRS or disposing of the steering pad, be sure to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. CAUTION: ...

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