Toyota Sienna Service Manual: Reassembly
1. INSTALL POWER SLIDE DOOR TOUCH SENSOR LH
- Install the touch sensor with the 4 screws.
- Connect the connector.
- Fix the wire harness inside the door panel with the
clip.
2. INSTALL REAR DOOR WIRE SUB-ASSEMBLY LH
- Install the wire.
NOTICE:
When installing the wire, push the areas where
the clips are installed in order to prevent
damage and deformation. (b) Install the 2
screws.
- Install the 2 screws.
3. REMOVE POWER SLIDE DOOR LOCK ASSEMBLY LH
- Apply MP grease to the sliding and rotating areas of
the lock.
- Apply adhesive to the threads of the 3 screws.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or
equivalent
- Using a torx socket wrench (T30), install the lock to
the door panel with the 3 screws.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
- Install the bolt.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
- Connect the connector and cable.
4. INSTALL SLIDE DOOR LOCK ASSEMBLY FRONT LH
- Apply MP grease to the sliding and rotating areas of
the lock.
- Apply adhesive to the threads of the 3 screws.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or
equivalent
- Using a torx socket wrench (T30), install the lock to
the door panel with the 3 screws.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
- Connect the 2 cables.
5. INSTALL REAR DOOR STIFFENER CUSHION LH
- Install the 2 grommets and 2 clips.
- Install the stiffener cushion with the clip and 2
screws
6. INSTALL POWER SLIDE DOOR CONTROL MOTOR AND CLUTCH
- Tighten the 4 bolts on the lower part of the control
motor and clutch.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Fix the wires with the 2 clips respectively.
- RH side:
Tighten the bolt indicated by the arrow in the
illustration together with the earth wire.
- Tighten the 3 bolts on the upper part of the control
motor and clutch.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
7. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
- Apply MP grease to the sliding and rotating areas of
the frame.
- Slide the outside handle frame in the indicated by
the arrow mark in the illustration.
- Using a torx socket wrench (T30), install the frame
with the screw as shown in the illustration.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
NOTICE:
Insert a cover between the nut and door panel.
- Install the open rod.
8. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH
- Install the outside handle pads front and rear.
- Pushing the handle in the direction indicated by the
arrow mark in the illustration, install the handle.
NOTICE:
If the release plate is not pulled and held when
installing the outside handle, it will strike
against with the outside handle and become
damaged.
9. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH
- Using a torx socket wrench (T30), install the outside
handle cover with the screw.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
- Install the outside handle hole cover.
10. INSTALL SLIDE DOOR ATTACHMENT CONTROL LH
- Temporarily install the window frame rear lower with
the nut.
- Move the window frame rear lower in the direction
indicated by the arrow mark in the illustration.
- Apply MP grease to the sliding and rotating areas of
the window regulator.
- Install the window regulator with the 4 bolts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
- Install the half stop control lever and door lock
control bellcrank.
- Install the power window regulator motor with the 3
screws.
Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)
- Apply MP grease to the sliding and rotating areas of
the door lock remote control.
- Install the lock remote control with the 3 bolts.
Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)
- Install the lock release motor with the 2 screws.
Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)
- Install the control rod.
- Install the lock actuator with the 2 screws.
Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)
- Install the control rod.
- LH side:
Install the attachment control with the 8 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- RH side:
Install the attachment control with the 6 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- RH side:
Tighten the 2 bolts indicated by the arrow together
with the earth wire.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Install the inside handle with the 2 screws and bolt.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
- Install the control rod.
- Install the control cables and the wires.
11. INSTALL SLIDE DOOR WINDOW ASSEMBLY LH
- Open the door glass until the bolts appear in the
service holes.
- Install the window with the 2 bolts.
- Install the hole plug.
- Put the window frame rear lower in the original
position and tighten the nut.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Install the bolt.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Install the window frame with the bolt.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Install the glass run.
HINT:
On the RH side, use the same procedures as on the LH side.
1. INSPECT SLIDE DOOR PANEL SUB-ASSEMBLY LH
Check that the clearance is within the standard
range.
Standard
2. ADJUST ...
1. INSTALL SLIDE DOOR ROLLER ASSEMBLY UPPER
Apply MP grease to the rotating area of the roller.
Install the roller with the 2 bolts.
Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf)
2. INSTALL S ...
Other materials:
Glove boxes
Upper glove box
Push the button.
Open the lid.
Lower glove box
The lower glove box can be opened by pulling the lever and can be
locked and unlocked by using the master key (vehicles without a
smart key) or the mechanical key (vehicles with a smart key system).
Unlo ...
Disassembly
1. REMOVE FRONT DIFFERENTIAL RING GEAR
(a) Place matchmarks on the front differential ring gear
and differential case.
(b) Remove the 14 bolts.
(c) Using a plastic hammer, tap on the front differential
ring gear to remove it from the case.
2. REMOVE FRONT DIFFERENTIAL CASE FRONT TA ...
Folding and extending the mirrors
Manual type
Push the mirror back in the direction
of the vehicle’s rear.
Power type
Press the switch.
Folding
Extending
...