Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL STEERING COLUMN ASSEMBLY

INSTALL STEERING COLUMN ASSEMBLY

(a) Install the steering column assembly with the 3 bolts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) (b) Connect the connectors.

(c) Connect the wire harness clamps to the steering column tube.

2. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the intermediate shaft assembly and steering gear assembly.

(b) Install the steering intermediate shaft assembly with the bolt.

Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf)

(c) Install the dust cover to the hole cover. Check that the 3 clips of the dust cover are securely fitted into the groove on the hole cover.

CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

4. INSTALL SPIRAL CABLE SUB-ASSEMBLY (See page RS-434)

5. INSTALL STEERING COLUMN COVER

6. CENTER SPIRAL CABLE (See page RS-435)

7. INSTALL STEERING WHEEL ASSEMBLY

(a) Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

(b) Install the steering wheel assembly set nut.

Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) (c) Connect the connector.

8. INSPECT STEERING WHEEL CENTER POINT

9. INSPECT HORN BUTTON ASSEMBLY (See page RS- 425)

10. INSTALL HORN BUTTON ASSEMBLY (See page RS- 424)

11. INSTALL STEERING WHEEL COVER LOWER NO.3 (See page RS-425)

12. INSTALL STEERING WHEEL COVER LOWER NO.2 (See page RS-425)

13. CONNECT BATTERY NEGATIVE TERMINAL

14. INSPECT SRS WARNING LIGHT (See page RS-436)

Reassembly
1. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (a) Install the ignition or starter switch assembly to the steering column bracket assembly UPR with the 2 screws. 2. INSTALL KEY INTER LOCK SOLENOI ...

Power steering
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Other materials:

Precaution
1. PRECAUTION (a) Before inspecting and repairing the fuel system, disconnect the cable from the negative (-) battery terminal. (b) Do not smoke or work near fire when handling the fuel system. (c) Keep gasoline away from rubber or leather parts. 2. DISCHARGE FUEL SYSTEM PRESSURE (*1) ...

Removal
1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH 2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH 3. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY 4. REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY LH 5. REMOVE SEAT MEMORY SWITCH  Disengage the 4 claws and remove the seat memor ...

On-vehicle inspection
1. INSPECT FRONT AXLE HUB BEARING BACKLASH (a) Using a dial gauge, check for backlash near the center of the axle hub. Maximum: 0.05 mm (0.0020 in.) If backlash exceeds the maximum, replace the bearing. NOTICE: Ensure that the dial gauge is set at right angles to the measurement surface ...

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